Znergy Cables is a main dealer of downhole TEC (Tubing Encapsulated Conductor) cables which are used withinside the oil & fueloline enterprise. Encapsulated Cable is used to monitor, offer electricity and transmit indicators in a downhole application. Cables used withinside the oil & fueloline enterprise need to be capable of face up to excessive environments, excessive temperatures and excessive strain that is why Australian cable manufacturers are the selection of enterprise professionals.
Znergy (Tubing Encapsulated Conductor) cables are TEC cables which have the conventional traits of widespread wires or cables – they have got a few shape or copper conductor surrounded through an insulation cloth or jacket. The distinction comes whilst the same old twine or the tubing layer that surrounds the product with an armored metallic component. Lastly, the very last layer encapsulates the whole cable. znergy tubing encapsulated cables can face up to temperature degrees from 150°C to 300°C.
Advantages
While TEC cables may be observed at some point of the oil & fueloline industry, Australian cable manufacturers is the chief in how speedy those tubing encapsulated cables may be manufactured. Typically, the center cables have a further filler layer extruded over them. After that step withinside the production procedure those cables are typically shipped out to a specific facility to have the armor layer applied. This is in which znergy cables can provide huge time and price savings. There isn't any want to deliver out the cable for the armoring of the cable – it's far all accomplished in a single region which extensively decreases lead time and price. Australian tubing encapsulated cable may be composed of a couple of specific structures the use of a couple of specific compounds and materials.
Cable Applications
There are numerous different applications for the use of Austalian cables / TEC cable. These applications can include, but are not limited to:
- Oil and gas production
- Oil well monitoring
- Powering downhole equipment and instrumentation
- Pressure sensing equipment
- Data collection
Cable Materials
Znergy tubing encapsulated cables are made with 5 layers and can be constructed with the following materials:
- Conductor Layer: can be comprised of 20 AWG to 12 AWG, solid or stranded, bare copper, tinned copper, nickel plated copper, or silver plated copper.
- Insulation Layer: can be comprised of either FEP, PFA, ETFE, or ECTFE.
- Extruded Filler Layer: can be comprised of PFA, FEP, or Polypropylene.
- Armor Layer: can comprised of 316L Stainless Steel, Alloy 825, or Alloy 625
- Final Layer: an encapsulation layer can be comprised of FEP, PFA, ETFE, ECTFE, TPV, PVDF, Rilsan® 11, or Polypropylene.
Things to consider before buying Encapsulated cables
The TEC is chosen based on well conditions such as pressure, temperature, and the well fluid's corrosiveness. The tubing is made of an alloy that is appropriate for the application. It is then longitudinally welded, eddy current tested and drawn to finished size. . Complete test data is available for every tube.
Australian Cable Manufacturers have years of downhole cable design experience coupled with extensive metallurgy expertise.
ZnFlatpacks can consist of copper and fiber additives, hydraulic control and chemical injection traces in addition to mechanical additives for weigh down resistance and further longitudinal strength. Individual additives and tubes may be color-coded and custom revealed to ease installation. znergy TEC manufacturing is completely vertically incorporated to offer rapid delivery, tight fine control, and the widest range of configurations.It facilitates take the guesswork out of properly completions. Our engineers will paintings with you to optimize the choice of tubing alloys and wall thicknesses, crush-resistant bumpers and flatpack encapsulation substances to fulfill the precise requirement of your wells.
