Tubing Encapsulated Cable's (TEC) toughness is comparable to that of its users. TEC uses welded stainless steel and nickel alloy tubing to protect electrical and optical components from the pressure and corrosive effects of the down-hole environment. Polymeric encapsulation offers further mechanical security.
Tubing Encapsulated Cables are used to transmit power and signals from the down-hole gauges to the SST data collecting unit on the surface (TEC). The 1/4" OD TEC is home to a 16 AWG copper single wire conductor for the SST permanent monitoring system.
Applications for Tubing Encapsulated Cables
- Each car and vehicle may have hundreds of meters of wire.
- While other portions of these cables simply need to cover gaps between the cabin's various compartments, certain of their specific parts need to be protected against moisture, heat, chemicals, and dust.
- These tasks are carried out by the so-called "cable grommet" and "wire encapsulation," both of which are made of polyurethane and have high mechanical and technological properties, such as sealing and stability.
- Galaxy is the fastest maker of these tubing-encapsulated cables, despite the fact that TEC cables are widely employed in the oil and gas industry.
- The core wires are often covered with an extra filler layer that is extruded. These wires are normally transported to a different location after this step of manufacture to be wrapped in amour.
Points to Keep in Mind When Purchasing Tubing Encapsulated Cables
1. Encapsulation: It is frequently advised to utilize Encapsulated Cables, especially for prolonged use. During system deployment, the polypropylene encapsulation serves as a bumper to increase cable survival.
2. Crushing Rate: Similar motions and forces are delivered directly to the enclosed wire in simulations. The wires themselves are stressed unevenly in practice because it is exceedingly challenging to maintain the concentricity of the wires within a square encased cable. The circular encapsulation actually delivers a better and more reliable pressure rating as a result of this. compared to a quarter " Our 4mm TEC produced a maximum pinch force that was nearly 320% greater than a cable with a comparable wall thickness. Our 4mm TEC outperforms 1/4" cables with walls that are 60% or thicker by over 4000 ft-lbs.
3. Adaptable: In some applications, wires are mounted in fixed positions and are immobile. However, it is possible to route it in a way that makes flexibility crucial to the installation procedure. Other wires can be constantly flexing and going through millions of cycles. Simple adjustments like a higher strand count and spiral shielding can enhance cable performance where flexibility is crucial. The environment to which the cable is exposed is another crucial factor, and the insulation and jacket materials' durometers may vary. Additionally, it's critical that each enclosed cable be flexible.
4.Small Size: It iscrucial for every enclosed cable since weight reduces the effectiveness of the cable. With everything else being equal, a round encapsulation greatly reduces the product's weight compared to a
square one. In comparison to a square design, the round shape for a cable with an 11mm jacket can reduce weight and material by up to 11% and 13%, respectively. When handling the goods in the field, this
material and the lower weight significantly improve handling.
There are numerous uses for TEC Cables
- Provides additional protection from pressure and temperature.
- Guards against damage
- Supplying down-hole instruments and equipment with power
- Using pressure-measuring equipment
5. Size: It'spossible to neglect the criteria or restrictions on overall cable size. It is crucial to think carefully about how you terminate the connection. Are the conductor's pins crimped or soldered to them? What is the upper limit for the outer diameter (OD) if the back-shell has already been chosen? It is sage to think about each of these.
Key Points to Keep in Mind
- Conductor
- Filler
- Diameter
- Crimp pin
- End shell
- Application-specific cable length
Australian Manufacturer of Encapsulated Cables - Znergy Cable
- For the classic RIM process of pouring cables or wires into a mold to manufacture cable grommets and wire encapsulation, Znergy Cables offers integrated turn-key systems. Znergy Cables also provides molds made of other materials and in unique designs in accordance with client needs.
- In addition to cable research and development, Znergy Cable is an expert in technological innovation, sales, and projects. Our technical team can create and produce products on an individual basis to satisfy the diverse needs of our clients while also offering samples for end-user testing and evaluation.
- The oil and gas industry uses TEC cables from Znergy. It uses welded tubing to shield electrical and optical components from the down-hole environment's pressure and corrosive effects (316L, Duplex2205, Incoloy825 or others). To handle the tough environment, extreme temperature, and tremendous pressure encountered in the down-hole, customers can choose between bare encased TEC.
- In addition to the standard single-conductor and encased TEC cables, we have designed and produced additional TEC cables. To maximize product protection and loading capacity, we've also included a range of sizes and combinations, as well as a range of materials for diverse down-hole conditions. (Fiber, coil tubing for control lines, I-wire, copper wire, and)
- Znergy produces high-quality goods. As of right now, this company is the only one in Australia that can simultaneously make TEC cables and control line coil tubing. Our only goal is to help your business achieve its goals at a cheaper cost
Encapsulated Cable Overview
Electrical cables that are coated with a substance to shield the inner cable from damage like bending and scratching are known as encapsulated cables.
When the installation area for assembly is reduced, the interconnecting joints of space cables get smaller and smaller, which easily causes wire tension and wire breakage. Encapsulating the connector serves the dual purpose of protecting the cable link, including the crimping and soldering joints, while simultaneously lightening the wires. In this investigation, the connectors were injection-molded and potted in extravehicular cables both with and without back shells.
Wrapping up
Znergy Cable offers every solution linked to Encapsulated Cables, TEC Cables, and electrical cables under one roof when numerous goods are needed to satisfy diverse needs. We provide a broad selection of goods for use in numerous markets at the most competitive prices, highest levels of quality, and quickest lead times. The business thinks it can satisfy its customers' needs while striking the best possible balance between quality and cost-effectiveness. This group's key skill is its ability to get premium materials and provide comprehensive custom design solutions.
